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Power Electronics Design Tool Development

Posted by Ren Ren on February 12, 2019

Develop technology and tools are in Design Automation for Power Electronics

Preface

The blog is built for recording the development of the tool for Design Automation in Power Electronics. Also, it can be used as a User’s Guide for the design tool. The design tool covers the following topologies at three-phase motor drive application:

  • Three-phase two-level voltage source converter
  • Active neutral-point-clamped converter
  • T-type converter
  • Multi-level diode-clamped converter
  • Multi-level flying-cap-clamped converter

    Platform

    The whole design tool is designed and built in MATLAB appdesigner, and it requires the installation of a Simulink module for operation. The tool is designed based on the concept of Model-View-Controller (MVC). image The UI frame, design iterations and models are programmed separately for easy implementation and updates.

    Features

  • All models are created with different functions
  • Design iterations are written with separate M files
  • UI interface is built with Appdesigner
  • Optimation algorithms (or searching algorithm) are employed
  • To reduce execution time, switching function based equivalent circuits are adopted to replace switch-based simulations.
  • Employ advanced physical models of magnetics and devices for accurate design and prediction
  • Specialized for three-phase dc-fed motor drive design
  • Includes device, heatsink, fan, magnetic core, capacitor database image

    Functions

    EMI filter design optimization

    image The EMI filter supports either single stage or two stage designs. Based on bare noise from simulation, the corner frequency will be calculated to decide to filter element electrical values. In order to get the best L and C combination in a specific corner frequency, PSO optimization algorithm is employed to search the case with the lowest weight. image image The most difficult part of EMI design is the gap between the prediction of paper design and the real EMI testing results. To reduce trial and error experience in EMI filter design, more advanced physical models are employed to accurate predict the attentuation of the designed filter. E.g., dc-bias dependent permeability in the powder core and frequency dependent permeability. image image

    Database management

    Provide database management for device, heatsink, fan, magnetic cores, EMI capcitor and bus capacitor image

    Design results look up

    Look up design results from design results history image

  • Weight
  • Efficiency
  • EMI design results
  • Heatsink design results
  • Core selection information
  • Capacitor selection information
  • Loss breakdown
  • Weight breakdown
  • Switching freuqency sweeping image image image image

    Load configuration

    1. High frequency motor model for EMI prediction
    2. Low frequency motor model for THD prediction
    3. RLC load image

      Design input parameters manangement

      image

      More will come out

      More detailed information will come out in this blog. Thanks!